Tendering Purpose

The Mohmand Hydropower Project, a flagship infrastructure initiative in Pakistan, required high-reliability diesel generator sets and auxiliary equipment to ensure uninterrupted backup power for critical construction operations, control systems, and safety facilities in remote, high-altitude areas with harsh climatic conditions.

Tendering Process

The procurement followed a strict international competitive bidding (ICB) procedure under World Bank guidelines. Multiple global Genset manufacturers participated, submitting technical proposals, commercial bids, and compliance documentation. After a rigorous evaluation of technical specifications, quality assurance, and after-sales service capabilities, our solution was shortlisted and ultimately awarded the contract.

Post-Award Objective

To deliver fully compliant, high-performance diesel generator sets with rapid deployment, comprehensive testing, and long-term technical support—ensuring zero downtime for the hydropower project’s critical phases.

Client Situation Before Engagement

Prior to contacting us, the client faced recurring power failures with existing temporary generators, leading to construction delays. Local suppliers lacked the capacity to provide Cummins-powered units with full compliance to international standards (ISO 8528, IEC 60034). Spare parts availability and cold-start performance in winter temperatures below -10°C were major concerns.

Why They Chose Us

• Proven expertise in supplying Cummins, Yuchai, and SDEC engines for extreme environments
• Successful track record in overseas hydropower projects with World Bank-funded compliance
• In-house engineering team for customized cold-weather packages (engine pre-heaters, battery warmers, anti-condensation heaters)
• Localized service network in Pakistan with 24/7 technical support

Proposed Solutions & Recommendations

• Cummins-powered diesel generator sets (500kW–1200kW) with IP23 protection and tropicalized radiators
• Integrated cold-start system: coolant heaters, oil pan heaters, and battery heating pads
• Sound-attenuated enclosures (≤75dB @ 7m) for residential-compliant noise reduction
• Remote monitoring via IoT-enabled control panels (Deep Sea Electronics DSE8610)
• Spare parts kit covering 2-year operation and onsite training for local technicians

Implementation & Execution

We completed factory acceptance tests (FAT) with client representatives, including load bank testing at 110% capacity and cold-start simulation at -15°C. Units were shipped in knock-down kits to optimize logistics, then assembled and commissioned onsite by our engineers. A 4-week training program was conducted for the client’s maintenance team, covering troubleshooting, oil analysis, and emergency shutdown procedures.

Final Results

All generator sets have been operating continuously for 18+ months with zero unplanned downtime. Cold-start reliability in winter was verified at -12°C. The client reported a 30% reduction in fuel consumption compared to previous units, and our remote monitoring system enabled predictive maintenance, avoiding potential failures. The project is now on track for early completion, with our equipment recognized as a benchmark for reliability in similar hydropower projects across South Asia.